Butanol Research

Market Size: Approximately 10 billion lbs. of butanol were produced worldwide  by petrochemical processes in 1989. This represents an increase of 21% over 1986  (Chemical and Engineering News, 1990). With butanol currently priced at $0.41/lb (Chemical Marketing Reporter, 1992), the current worldwide market is approximately $4 billion. The current U.S. market is 1.3 billion lbs. which translates into $533 million dollars annually.

Corn to Butanol: The classical fermentation route for the production of  butanol typically involves large scale anaerobic batch fermentation (50,000 gallon capacity fermentors) followed by distillative recovery of butanol. Older  strains of bacteria produce 13.3 total solvent from a bushel of corn (56 lbs; 63% starch). This total amount is comprised of 7.7 lb butanol, 3.7 lb. acetone and 1.9 lb ethanol. A more efficient multistage fermentation process for  producing maximal yields of butanol from corn is possible.

The more efficient starch hydrolyzing stains developed at the University of Illinois (BA 101 and BA 105) produce ca. 70% more butanol from starch. This would mean that one would obtain on the order of 13 lb. Butanol from a bushel of cor when using these developed strains. Assuming that these bacterial strains  can be scaled-up, corn based butanol should be produced at .27 cents per lbs.,  34% less than the petroleum based butanol.
Uses:
PLASTICIZERS
RESINS
LACQUERS - solvent (butyl-acetate)
FOOD EXTRACTION - (flavorings)
BRAKE FLUIDS
ETC.

For more information:
Hans P. Blaschek
University of Illinois
Department of Food Science
580 Bevier Hall, 905 S. Goodwin Ave.
Urbana, IL 61801
(217)  333-8224, fax (217) 244-2455

Philip Shane  
pshane@ilcorn.org
Market Development Director
Illinois Corn Marketing  Board
P.O. Box 487,
Bloomington, IL 61702-0487
(309) 827-0912, fax  (309) 827-0917